· Self contained microprocessor controlled single wafer in line Photoresist stripper/Asher. Photoresist removal system that reduces carbon chain polymer resist in non-damaging environment. Incorporates closed control loop of vital process parameter and eliminates device damage due to thermal and electrical causes.
· Maintains independent closed loop control of process parameter (pressure, RF power, temperature, gas flow and substrate position) thus, tighter process parameter controls and resulting to more optimized process.
· Pick and place cassette to cassette wafer transport system allows individual or batch/lot wafer selections
· Modular configuration allows for significant reduction in maintenance/repair time which increases system availability/utilization time
· Small footprint (only 25” X 28”) which takes up very little Fab space
· Low temperature processing which eliminate thermal damage
· Phase and magnitude detectors which provide “real time” RF impedance for efficient match control and better power to load transfer
· Time or absolute end point detection system which reduces risk of over etching/under etching.
· Photoresist stripping:
High Dose Implant (As+. B+, P+)
Gallium Arsenide substrates 2, 3, and 4”
Deep UV, flood exposed
Post Aluminum Dry Etching
Reworks
CD monitors
· Controlled Resist Removal
Uniform Stripping +/- 10%
Uniform Descum +/- 5&
Dry/Wet process capability
Resist Planarization
Uniformity cap at 5% 1 sec
· Thin Film head resist cleaning and surface treatment
· Up to 4 hrs. of MEMS process
· 2 to 6” wafers capability
· Range for Photoresist strip is 150 to 250 deg C +/- 5 deg C
· Range for Descum is 70 to 150 deg C +/- 5 deg C
· 2 MFC configuration with 3rd MFC option for Forming gas (O2 for strip/descum)
· Electrical: 190 to 240 VAC (voltage tap selection), 50 or 60 Hz, single phase, 30A
Electrical receptacle: L6-30R
Maximum power: 6.3Kw
Normal power usage: 2.1 Kw
Isolated grounding, #10 AWG with THHN insulation
Grounding resistance <10 Ohm at 50 or 60 Hz.
· Process vacuum pump requirement: 30 cfm (845 L/min), KF40 inlet
Electrical: 208 VAC, 1 phase, 20A
· Robot vacuum pump requirement: constant 25 in Hg, ¼” Swagelok fitting (stand alone or house vacuum)
· Environmental requirement: A/C during operation min 60 deg F (16 deg C) and max 80 deg F (27 deg C)
· A/C at idle min 60 deg F (16 deg C) and max 80 deg F (27 deg C)
Humidity: non-condensing, at 68 deg F (20 deg C), min @ 20% and max @ 60%
· Closed loop temperature controller:
Temperature range: 20 to 100 deg C
40% Ethylene Glycol and 60% Distilled Water
Flow requirement: 8 LPM
Cooling capacity: at 20 deg C, 5000 BTU (1466w)
Pressure adjustment: 0 to 80 psig
Heater capacity: 2 Kw
Chamber capacity: 1.5 gal (6 L)
Tube inlet and outlet fittings: 3/8” compression Swagelok
Pipe material: polypropylene tubing
· Heat Dissipation:
Main Console: 4500 BTU
Closed loop temp. Controller: 6000 BTU
· RF Generator
Freq.: 13.56 Mhz
208 VAC, 1 phase, 20A, 600 watts
Coolant flow requirement: 2GPM (7.6 LPM) @ <60 psi
Water temperature: max 27 deg C
Water inlet and outlet fittings: 3/8” compressed Swagelok
· House Exhaust for Process module cabinet and Pumps
Greater than 100 cfm flow
4” (10cm) OD
Exhaust must be dampened <200 cfm
Separate exhaust drops for Main console and pumps
Isolated exhaust for process module and vacuum pump
· Gases:
O2: 99.83% purity
8 to 10 psig
Gas regulator set at <30 psig and <10’ from process chamber module
Consumption: 5 LPM
¼” VCR, 316 SS process piping required with .2um point of use filter
N2: .2% Gaseous impurity, 60 to 80 psi, ¼” compressed tube fitting (Swagelok)
Process pipe material: 316 SS
Consumption: 17.5 LPM (35.5 CFH)
Point of Use filter: .2 um
WEIGHT/DIMENSION/FOOTPRINT/SPACE REQUIREMENT ( Video )
· Main Console Weight: 100 lbs. (45 kg.)
· Power Supply Console Weight: 310 lbs. (141 kg.)
· Dimensions: Main console: 25” Width (64 cm) X 58” Height (147 cm) X 28” Depth (70 cm)
· Dimensions: Power supply console: 25” Width (64cm) X 28” Depth (71cm) X35” Height (89cm)
· Footprint: 25” Width (64mm) X 28” Depth (70cm). Requires rear clearance of 14” (35cm) for plumbing and 18” (46cm) for servicing. In addition side clearance of 6” (15cm) and top clearance of 12” (30.5cm) are also necessary.
| Comparing Item |
New |
Upgraded |
Original Matrix 105 |
| Matrix 105R |
Matrix 105 |
|
Wafer Transfer
|
Equipe Solid Robot
|
Frog Robot
|
Frog Robot
|
|
Robot Control
|
Robot controller with PC, more stable
|
New robot control board, easy to trouble shooting
|
Old robot control board
|
|
Cassette Station
|
Solid cassette station, no trouble shooting
|
Elevator station
|
Elevator station
|
|
Wafer Aligner
|
Yes, much better performance
|
None
|
None
|
|
RF interfere
|
No
|
Some time
|
Some time
|
|
Frame
|
New
|
Used
|
Used
|
|
Controller
|
New PC
|
New PC
|
Z-80 MPU
|
|
Monitor
|
Touch Screen
|
17" LCD
|
OLD
|
|
User Interface
|
GUI
|
GUI
|
Text
|
|
Data Storage
|
Store in Hard Disk
|
Store in Hard Disk
|
None
|
|
Recipe Edit
|
Easy to edit with GUI
|
Easy to edit with GUI
|
Magnetic Card
|
|
On Line Help
|
Yes
|
Yes
|
None
|
|
Gas Calibration
|
Easy to do with GUI
|
Easy to do with GUI
|
None
|
|
Diagnostic Function
|
More functions and I/O hardware "exposed" for easier maintenance and trouble shooting
|
More functions and I/O hardware "exposed" for easier maintenance and trouble shooting
|
Limited
|
|
A/D Precision
|
14-16bits
|
14-16bits
|
12bits
|
|
PCB
|
Only one, new, not next to chamber, more stable
|
Only one, new, stable
|
5 original used PCBs, pain
|
|
Valves
|
New
|
Used
|
Used
|
|
Meters
|
New
|
Used
|
Used
|
|
MFC
|
New
|
Calibrated
|
Calibrated
|
|
Gas lines
|
New
|
Polished
|
Used
|
|
Chamber
|
New
|
Re-anodized
|
Used
|
|
Chuck
|
New
|
Re-anodized
|
Used
|
|
Heat Element
|
New
|
Used
|
Used
|
|
Door
|
New
|
Re-anodized
|
Used
|
|
O Ring
|
New
|
New
|
Used
|
|
Quartz chamber
|
New
|
Used
|
Used
|
|
Quartz Buffer
|
New
|
Used
|
Used
|
|
RF Power
|
New
|
Used
|
Used
|
|
RF Match
|
New
|
Used
|
Used
|
|
RF Electrode
|
New
|
Used
|
Used
|
|
Pump Ring
|
New
|
Re-anodized
|
Used
|
|
Bottom plate
|
New
|
Used, cleaned
|
Used
|
|
AC/DC/Pressure/Temperature Modules
|
AC/DC/Temperature in one new module, PCB pressure control, compact, easy trouble shooting, more stable
|
AC/DC/ New Pressure/Temperature Modules, more stable
|
Used modules, not stable
|
|
Temperature measure precision
|
±1.5 °C
|
±1.5 °C
|
±5.0 °C
|
|
Temperature control repeatability
|
±1.5 °C, New Eurotherm
|
±1.5 °C, New Eurotherm
|
±5.0 °C, used old Omega
|
|
Cables
|
New, stable
|
Used
|
Used
|
|
Wires
|
New, stable
|
Used
|
Used
|
|
Other Components
|
New
|
Used
|
Used
|
|
Uniformity
|
0.05
|
0.05
|
0.1
|
|
Stability
|
Much Better
|
Better
|
Limited
|
|
Overall Space
|
Main Console
|
Main Console plus PC
|
Main Console
|
|